Best Carbon Fiber PP Honeycomb Panel Manufacturer

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What’s carbon fiber honeycomb panels?

Carbon fiber PP (polypropylene) honeycomb panels have a PP honeycomb core. They have a carbon fiber skin for better performance.

Composite Box offers 10-20mm carbon fiber honeycomb panels. They perform better than metal and aluminum honeycomb panels. They are cheaper and lighter, too. Available in half and full carbon and in a variety of carbon fiber textures. With a better strength-to-weight ratio, it is one of the more popular composite honeycomb panels on the market. We are the best carbon fiber honeycomb panel manufacturer, and we offer 100% customized service!

  • Corrosion Resistance: Teflon-coated for better corrosion resistance.
  • Lightweight: Low density, lighter than other materials.
  • High strength: high load, no deformation.

specificities:

Carbon fiber PP (polypropylene) honeycomb panels can withstand great pressure. They are tough and can endure high loads without deforming in high-strength uses. The core uses high-quality PP honeycomb that presents a honeycomb, lightweight, low-cost structure capable of dispersing pressure, with features that can be widely used in aircraft fuselages, yachts, buildings, sporting goods, and more.

The following are the characteristics:

  • Low coefficient of thermal expansion
  • Stable in extreme environments, such as high and low temperatures.
  • High strength; not easy to deform and bend.
  • Good toughness; not easy to break.
  • Superior to solid laminates and metal honeycomb panels.

Products customized:

We are the best carbon fiber manufacturer. We offer a wide range of custom solutions for carbon fiber facing. The tows are 3K, 12K, and 18K. You can choose the carbon fiber texture and structure.

Carbon fiber structure:

Surface Finishes:

Teflon-frosted and fine-frosted.
Teflon makes the surface more resistant to corrosion, chemicals, heat, and adhesion.
Fine Brushed Finish: The surface is finer and smoother.

Carbon fiber texture:

Carbon fiber facing is of two types: unidirectional and bidirectional. Bidirectional carbon fiber has three weaves: plain, twill, and satin.
In addition, we provide CNC cutting, finishing, and other services.

Full Carbon:
T300 and T700 carbon fiber differ in strength, toughness, and rigidity. T300 has a tensile strength of 3500 MPa, while T700’s is 4900MPa. If you need higher strength and rigidity, the T700 is the best choice. But, the T300 costs less.
Semi-Carbon:
Contains a certain percentage of glass fibers and consists of two options:
Single carbon fiber and double glass fiber
Dual carbon fiber and single glass fiber


Structure of Carbon fiber PP honeycomb panels

Carbon fiber facings:

Carbon fiber skin is ultra-strong, lightweight, and corrosion-resistant. It has a beautiful appearance. So, it is widely used in high-end composites.

PP honeycomb panel:

PP honeycomb core has a circular structure. It is lightweight and compression-resistant. It also absorbs energy, insulates sound, and dampens vibrations. These properties make it a popular core material.

Application of Carbon fiber PP honeycomb panels:

Carbon fiber PP honeycomb panels can be used in many applications that require high performance materials because of their hollow core, energy absorption, high strength, and low coefficient of thermal expansion.

Product Parameters

ItemSpecification
SkinCFRT (Continuous Fiber Reinforced Thermoplastic) sheet
CorePP (Polypropylene) honeycomb
Honeycomb Diameter6~16mm
Surface TreatmentGlossy/Matte/Embossed/Painting
Thickness10~140mm
WidthMax 3.6 meters
LengthMax 12 meters
Impact Resistance>25 kJ/m²
SizeCustomized
Compressive Strength≥1.6 MPa
Bending Strength≥13 MPa
Compression Modulus≥13 MPa
Flexural Modulus≥810 MPa

why choose us?

Customer Satisfaction

Insisting on high quality products and servers, centered around customer experience

Quality Assurance

We strictly control every production process to bring reliable quality assurance to our customers.

Advanced Production Line

The world’s top production line ensures product precision and efficiency.

Customization

We provide 100% customization, making orders less difficult.

FAQ

The carbon fiber sandwich structure is composed of 2 layers of carbon fiber panels, thin and high strength, the middle is composed of lightweight core material and is a high-strength lightweight composite material structure.

For example, Carbon PP honeycomb panels are a carbon fiber sandwich structure, where the carbon fiber is the panel and the polypropylene honeycomb core is the core material. This structure combines the high strength of carbon fiber and the lightweight characteristics of the core material, to ensure strength while reducing the overall weight.

Carbon fiber PP honeycomb panels, for example, consist of a carbon fiber panel and a polypropylene honeycomb core. Carbon fiber panels are characterized by high strength and stiffness, while polypropylene honeycomb cores are lightweight, heat-insulating, and sound-absorbing. The two are laminated together by non-stick adhesive to form a honeycomb panel with specific properties.

  • Light weight and high strength
  • Heat and sound insulation
  • Good flatness
  • Corrosion resistance
  • Flexible design

The honeycomb structure has a lot of advantages mainly because of its hollow, internal circular design. The honeycomb structure gives the material strength and stiffness in all directions while minimizing weight. In addition, honeycomb provides good thermal, acoustic, and energy absorption properties for applications requiring high performance.

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