Fiberglass PP honeycomb panels Product features and advantages

fiberglass PP honeycomb panels manufacturer in china

Fiberglass PP honeycomb panel is made of 2 layers of fiberglass sheets, and PP honeycomb composite. It is high strength material. The inner part is hollow and has excellent compression resistance, not easy to deform. It is mainly used in constuction, RV, dry van truck, building partitions, etc..
We are a professional manufacturer and can produce 10-80mm thickness, up to 12 meters long and up to 2750mm wide, and we can provide many customized options. Such as thickness, skin, trim and coating.

Low-density, center-controlled lightweight construction.
High strength, with a circular honeycomb structure.
Good compression resistance; not easy to deform.

catalog

Product Description:

Fiberglass PP honeycomb panel consists of glass fiber and PP (polypropylene) honeycomb; they use PU adhesive for bonding, the use of vacuum and high pressure for lamination, to ensure that you cannot crack, and to maintain the flatness. The use of FRP as a skin can protect honeycomb panels, to become more robust, and can be anti-scratch, impact-resistant, waterproof, and moisture-proof, so that the core of the honeycomb panel will not get water.

Fiberglass PP honeycomb panel is a high-strength and environmentally friendly material, not only lightweight but also the honeycomb structure can bring better shock and pressure resistance. The honeycomb structure is very good for pressure conduction and can balance the distribution of force so that in actual use, it is more stable.

specificities

Fiberglass PP honeycomb panels have many advantages over traditional plywood and aluminium panels, including chemical resistance, easy cleaning, waterproofing and fire resistance.

Strong load-bearing capacity
Good pressure resistance.
Corrosion- and abrasion-resistant
Waterproof and moistureproof
Not easy to bend and deform.
Antistatic properties
Sound and heat insulation
Weight reduction

Product customization:

Can be customised in two-core or multi-core type, consisting of a 5-layer structure with a centre layer of PET or XPS foam, etc.
Different sizes can be customised. (LWH)
Customized CNC machining, cutting, gluing, etc. are available.
Can customise density, adjust strength, density can be 80~180kg/m³
Can be customised with anti-UV coating, PE protective film, add flame retardant, etc.
FRP surface can be customised with RAL colour, surface can be customised as non-slip, matte, etc. Skin thickness can be customised 0.7mm~5mm

Vinyl imitation wood grain PP honeycomb panel

Structure of fiberglass honeycomb panels

PP Honeycomb Core

Plastic honeycomb core made from PP (polypropylene) in a round shape. Possesses lightweight properties and at the same time has a better resistance to pressure. We will cover the surface with non-woven fabric to bond other materials.

FRP Fiberglass Skin

FRP is a high-performance material with good physical properties, consisting of glass fiber reinforcement. It has high performance, high compression resistance, and UV resistance.

Wide range of honeycomb panels available

Composite Box has a vacuum press as well as a cutting machine and offers a wide range of skins that can be produced for you in different varieties with different gelcoat options. Surfaces can be high-gloss and matte finishes, and can be coated with a laminate film. Different vinyl finishes can also be added, faux wood grain, faux leather, faux stone and other finishes.

Composite Box

Application of fiberglass PP honeycomb sandwich panels:

Truck: used for dry van body, trailer, refrigerated truck body, semi-trailer.
Caravan: used for caravan, campervan, etc.
Construction: floor, soundproof wall, ceiling, soundproof board.
Others: ships, airplanes, public transportation, sporting goods, furniture.

Insulated Truck Body Panels — **High performance truck:** honeycomb panels reduce overall weight and improve fuel efficiency.

Curved RV roof panels — **Camping trailer:** Reduced overall weight, mountain road friendly.

constructions — **House:**Honeycomb panels can be used for ceilings, interior walls, partitions and floors.

**Furniture:**It can be used to make furniture for conference hall, office and home.

Product Parameters

Here is the table in English:

Item	Specification
Skin	CFRT (Continuous Fiber Reinforced Thermoplastic) sheet
Core	PP (Polypropylene) honeycomb
Honeycomb Diameter	6~16mm
Surface Treatment	Glossy/Matte/Embossed/Painting
Thickness	10~140mm
Width	Max 3.6 meters
Length	Max 12 meters
Impact Resistance	>25 kJ/m²
Size	Customized
Compressive Strength	≥1.6 MPa
Bending Strength	≥13 MPa
Compression Modulus	≥13 MPa
Flexural Modulus	≥810 MPa

Let me know if you need any further adjustments!

why choose us?

Customer Satisfaction

Insisting on high quality products and servers, centered around customer experience

Quality Assurance

We strictly control every production process to bring reliable quality assurance to our customers.

Advanced Production Line

The world’s top production line ensures product precision and efficiency.

Customization

We provide 100% customization, making orders less difficult.

FAQ

Polypropylene honeycomb is a lightweight and durable material made from PP (polypropylene) resin. The honeycomb structure is far-reaching. It has an open, hollow interior. This makes it very lightweight. With other skins, like FRP and CFRT, the surface will use a layer of non-woven polyester fiber mesh. This promotes bonding.

This material has many benefits. It has a high strength-to-weight ratio. It is also very chemical- and impact-resistant. It is often used with fiberglass or GRP for many applications.

Yes, honeycomb structures are known for their excellent strength, especially in relation to weight. The honeycomb’s circular cell arrangement makes it very strong. It resists bending and compression. This design allows for more uniform pressure. Therefore, FRP panels, CFRT PP honeycomb panels, etc., with honeycomb structures will be widely used in various scenarios.

Honeycomb composites use various materials for their core and outer skin. The core is often polypropylene. The outer layer is usually fiberglass (FRP), CFRT, or aluminum panels. These composites make cellular composites strong, light, and versatile. They are great for many industrial uses.

The main purpose of a honeycomb panel is to be used in construction, trucks, RVs, packaging materials and enclosures.

Honeycomb structure, has a lightweight, hollow, low density structure. Strong support structure. Round shape, has good pressure diffusion properties and can be used in various applications.

Construction: can be used for exterior walls, partition walls, curtain walls and ceilings.
Trucks: dry van trucks, refrigerated box truck bodies and small enclosed trailers.
Caravans: camping trailers, RVs, etc.
Packaging materials: motorcycle packaging, machine packaging and large object packaging.
Enclosures: protective cases for precision instruments

Honeycomb panels and composite panels have significant differences in structure, weight, strength and use. They are lightweight materials and composites. Both are more popular in structural composites.

Structural differences

Composite board: Composite board consists of two layers of skin and core material, generally speaking, the core material is composed of XPS and PU foam.
Honeycomb panels: Honeycomb panels are dominated by a honeycomb core with a hollow structure in the center to reduce more weight.

Strength

Composite panels: Strength depends on the strength of the core material
Honeycomb panels: Honeycomb panels are very strong and have good pressure dispersion.

Applications

Composite panels: Composite panels are suitable for acoustic and thermal insulation, water and moisture resistant light applications.
Honeycomb panels: Honeycomb panels are suitable for lightweight applications.

Honeycomb is a strong structure. It is round honeycomb core. It has a very good ability to evacuate pressure. The compressive strength is up to 2~4.9MPa and the flexural strength is high 28~47MPa.