Insulated Truck Body Panels 4
Insulated Truck Body Panels
Insulated Truck Body Panels 2
Insulated Truck Body Panels (3)

insulated truck panels

Composite is a manufacturer of insulated truck panels and we offer the best quality fiberglass sandwich panels. Using insulating foam as core can enhance the solution for refrigerated and frozen trucks. We offer box body design for refrigerated trucks with CKD/SKD delivery.

Product Features:

  • Easy to assemble with modular design
  • Multiple lightweight materials available
  • Customized box truck , trailer and semi-trailer in different sizes are available!
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specificities:

Sandwich panels with fiberglass skins and insulating foam can enhance insulation performance and minimize heat transfer.Composite Box has many years of experience in manufacturing insulated truck panels. We have world advanced hot press laminating equipment, 5-axis CNC machining machine. We use reinforced steel and aluminum extrusions inside to ensure stability. We can produce lightweight, beautiful, seamless, impact and corrosion resistant truck insulation panels. We are committed to providing efficient, lightweight and durable customized solutions to help the global refrigerated transportation industry. Our products are popular with refrigerated truck dealers around the world.

We offer customization services:

  • Offers a wide range of masking materials that can be customized with glossy, matte, or non-slip textures.
  • Accessory support: Latch, hinges, seals and LED lighting system are available. Compatible with CKD/SKD delivery to simplify the assembly process.
Insulated Truck Body Panels 2

Advantage:

  • We can customize flat pack kits, complete sets of loose parts, or we can help you with the assembly.
  • We are able to customize your inlays to meet different strength requirements.
  • Customized in different lengths, widths and thicknesses.
  • Insulated, well insulated
  • Lightweight composite material for reduced loads.
  • With world-class truck body design team
  • Easy to repair and simple to maintain
  • 20 years of technology changeover

High performance material specifications:

  • High-performance material specifications
  • fiberglass skin: 0.8mm~5mm
  • Insulation foam:XPS (extruded polystyrene) foam, PU (polyurethane)
  • Total thickness: 30~120mm
  • Width: up to 3.1m
  • Length: up to 11.8m

Kits

lock and hanges

Truck Door Locks

rear door frame 1

Door Frame

truck subframe 3

Truck Subframe

floor02 1

Truck Floor

side door

Side Door

未标题 14

Tail Lift

truck rear door

Truck Rear Door

e track 1

E-track

refrigerated truck side door_

reefer truck side door

FAQ

dry freight van

Composite Box

Applications of Insulated Truck Panels

  • Refrigerated Transportation
  • Frozen Distribution
  • Pharmaceutical Logistics
  • Food Processing
  • Emergency Relief
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Related Product

There are many types of insulated panels that are mainly used on refrigerated trucks, freezer trucks and insulated trucks. They are also able to be used in construction, interior walls and other areas. Common types include:

  • Fiberglass Reinforced Plastic (FRP) sandwich panels: with FRP as the skin and mostly XPS or PU foam as the core material, they are lightweight (about 2.5-3 kg/m2) and have excellent insulation performance, suitable for reefer compartments, with a durability of up to 15 years.
  • Aluminum foil composite insulation board: the skin is aluminum foil, the core material is polystyrene or polyurethane, heavier weight (about 5 kg/m2), but corrosion-resistant, suitable for food processing plant cold storage.
  • Polyurethane (PU) insulation board: PU foam as the core, strong thermal insulation (thermal conductivity of about 0.022 W/m-K), commonly used in building walls, thickness 30-150 mm.
  • Extruded polystyrene (XPS) insulated panels: XPS-based core, good water resistance (water absorption <1%), suitable for wet environments, such as refrigerated truck floors.

Reefer trucks are designed for low-temperature transportation, and the structure includes chassis, compartment and refrigeration system. The chassis is mostly a light or medium truck chassis (e.g. Ford Transit), carrying 1-2 tons. The compartments are made of FRP or aluminum sheet skin, XPS or PU foam core (30-120 mm thick, thermal conductivity 0.022-0.028 W/m-K), with good thermal insulation effect. Smooth inner wall, with drainage holes, non-slip floor, suitable for food, medicine transportation.

XPS (extruded polystyrene) and PU (polyurethane) foams are commonly used as core materials for insulation boards, and there is a clear difference between the two in terms of performance and application. The following are the main aspects of their differences:

  • Thermal insulation: PU foam has a lower thermal conductivity (about 0.022 W/m-K), but is superior to XPS (about 0.028 W/m-K), which provides better insulation and is suitable for more demanding cold storage environments.
  • Density and weight: XPS density is about 30-50 kg/m3, PU density is about 40-60 kg/m3, PU is slightly heavier, but stronger (compression strength is about 0.2-0.3 MPa, XPS is 0.15-0.25 MPa).
  • Waterproof: XPS has low water absorption (<1%) and is more suitable for humid environments; PU has a slightly higher water absorption (about 2-3%), but it can be improved by sealing, let’s say, a layer of plywood can be added to the outside, which can improve the waterproof performance.
  • Cost: XPS costs less, PU is more expensive.
  • Application: they are both excellent insulation foam materials, it is best to choose according to the actual needs.

why choose us?

Customer Satisfaction

Insisting on high quality products and servers, centered around customer experience

Quality Assurance

We strictly control every production process to bring reliable quality assurance to our customers.

Advanced Production Line

The world’s top production line ensures product precision and efficiency.

Customization

We provide 100% customization, making orders less difficult.

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