CFRT composite sandwich panels manufacturer in china

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About CFRT composite sandwich panels

CFRT composite sandwich panels are high-performance and high-strength sandwich panels. They are laminated by CFRT (multi-layer continuous fiber reinforced tape). It is a lightweight yet strong material. It has better resilience and toughness than FRP. Its fiber length, orientation, and content can be chosen based on demand. Compared with other plastics and metal skins, it has more performance, and compared with FRP, the cost consumption is lower.

CFRT skins are made by high-temperature bonding or thermoforming with various sandwich panels. They can be laminated with PU, XPS, PET, PVC, and other plastics. This makes for a stronger, lighter, high-strength, and more durable material. It is also thinner. It can also be used to produce CFRT plywood and CFRT honeycomb panels. CFRT skins can be laminated with different materials to produce composite panels with different properties, which can satisfy more applications and needs of the industry. It can also be manufactured with FRP skin.

We are the most professional CFRT composite sandwich panel manufacturer; we offer OEM and ODM customized production. Experts for your material selection, we provide 3D drawing design, CNC machining, surface treatment processing, and other services.

advantages:

  • CFRT sandwich panels have many performance advantages and are also a cheap material that can replace many traditional sandwich panels.
  • Affordable: compared to FRP and aluminum panels, CFRT is much cheaper than those.
  • Impact Resistant: CFRT is impact- and crash-resistant and can be bent right back to its original shape.
  • Scratch Resistant: CFRT is laminated with continuous fiber-reinforced tape, which has a strong and durable surface.
  • Waterproof: Corrosion-resistant and waterproof; even if there is a water leak, the foam core inside will not absorb water.
  • Lightweight: CFRP is much thinner than FRP, and at the same weight, CFRT is stronger.
  • Long service life: CFRT can protect the inner foam core from external interference and ensure long service life.
  • Easy to process: CFRT sandwich panels are easy to process and can be pre-finished for a variety of applications.

CFRT PET composite panel

Characteristics: high strength, durable, lightweight, density of 60–150 kg/m³, and 100% recyclable material.

Application: Widely used in houses, subways, lorries, and airplanes for internal partitions and decoration.

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CFRT PU composite panel

Characteristics: made of CFRT and PVC composite, good corrosion resistance, stable chemical properties (40–70 kg/m³)

Application: It can be used in bathrooms, swimming pools, caravan wall panels, marine plywood, and other situations that require corrosion resistance.

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CFRT XPS composite panel

Characteristics: excellent heat insulation, excellent waterproof performance, light density (30–50 kg/m³)

Applications: Can be used for refrigerated trucks, refrigerated trailers, and other applications that require thermal insulation.

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CFRT PP Honeycomb Panel

Characteristics: Excellent impact resistance, very durable, and easy to process.

Applications: suitable for aviation, car boot, caravan flooring, house flooring, etc.

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CFRT Plywood Sandwich Panel

Features: A combination of CFRT skin and plywood, very rigid and durable, waterproof and corrosion-resistant.

Applications: Can be used for high-strength applications, such as truck flooring, house flooring, etc.

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Other Product

FRP Foam sandwich Panels

CFRT Foam sandwich Panels

PP Honeycomb Panels

Foam Sandwich Panels

Contact Us

  • 13333338888
  • info@composite-box.com
  • @topolo

Customized Processing Services

Skin customization: CFRT thickness customization (UD tape 2~9 layers), short cut fiber, continuous fiber, fabric type fiber, resin (unsaturated polyester, epoxy, vinyl), can be FRP skin on the other side:

  • Core: Optional foam. Density and thickness can be customized.
  • Size: total thickness 10–120 mm, length ≤12 m, width less than or equal to 3.2 m, can be customized according to requirements.
  • Surface treatment: matte and high gloss are available; protective film (PET, PVC, PP) can be added.
  • CNC processing treatment: CNC cutting services are available.
  • Special performance: anti-UV treatment
  • Embedded reinforcement: Embedded reinforcement treatment is available; it can add reinforced steel, aluminum tubes, fiberglass, solid wood, etc.

Composite Box

Application of CFRT foam panel :

  • Caravan: It can be used for caravan flooring, wall and ceiling panels, as well as panels for tents and similar applications.
  • Ship: it can be used on the deck of a yacht, cabin partition, and other parts.
  • Construction: It is suitable to be used for building partitions, partition walls, curtain walls, and other decorations.
  • Insulation: Used for side panels, floors, ceilings, and doors of refrigerated car bodies, refrigerated trailers, cold storage, etc.
  • Furniture: It can be used to manufacture wardrobes, tables, cabinets, etc.
  • Logistics can be used to manufacture logistics crates, pallets, etc.
  • Sports: It can be used to manufacture pique rackets, surfboards, and other products.

why choose us?

Customer Satisfaction

Insisting on high quality products and servers, centered around customer experience

Quality Assurance

We strictly control every production process to bring reliable quality assurance to our customers.

Advanced Production Line

The world’s top production line ensures product precision and efficiency.

Customization

We provide 100% customization, making orders less difficult.

Technical Parameters

AttributeSpecification
Panel MaterialCFRT Board (Thickness: 0.4 ~ 2 mm)
Core MaterialPET Foam, PVC Foam, XPS Foam, PP Honeycomb Structure Core Material
Length≤ 12 meters
Thickness5 ~ 120 mm
Width≤ 3.2 meters
WeightCustom lightweight design based on thickness and core material
Surface TreatmentOptional: Corrosion-resistant, Wear-resistant, UV-resistant
Temperature ResistanceHigh Temperature: Up to 120°C, Low Temperature: -40°C
Color OptionsCustom colors to meet different environmental and design needs

FAQ

CFRP (Carbon Fiber Reinforced Polymer) sandwich panel is a composite material made of carbon fibers and resin. It offers many advantages such as high strength, lightweight, excellent rebound ability, and outstanding impact resistance. CFRP sandwich panels can be widely used in industries such as aerospace and automotive.

FRP (Fiber Reinforced Polymer) and CFRT (Continuous Fiber Reinforced Thermoplastic) are both composite materials, and both can be combined with foam to create various composite panels using materials like PET, PVC, etc. Here are the key differences:

Property FRP Sheet (Fiber Reinforced Polymer) CFRT Sheet (Continuous Fiber Reinforced Thermoplastic)
Material Uses thermosetting resins (e.g., epoxy, polyester) Uses thermoplastic resins (e.g., polypropylene, PEEK)
Manufacturing Process Heat-pressed and cured, cannot be reshaped once cured Can be reheated and reshaped multiple times
Strength High strength, suitable for static structures High strength, suitable for dynamic applications
Flexibility Relatively brittle, low flexibility More flexible, stronger impact resistance
Applications Aerospace, automotive, marine Automotive, electronics, electrical, packaging, etc.

CFRT (Continuous Fiber Reinforced Thermoplastic) sandwich panels are lightweight, durable, and flexible, making them suitable for various applications, such as in refrigerated vehicles, trucks, and RV interiors. With FRP on the outside for impact resistance, CFRT is used on the inside to withstand cargo pressure and reduce costs. Here are the main uses:

  • Automotive Industry: Used in truck box interiors and lightweight components.
  • Marine: Can be used for panels, partitions, and other parts in ships.
  • Construction: Used for wall panels, roofing, and floor panels.

Composite panels and sandwich panels both consist of layers of different materials, but sandwich panels have a more specific structure. Composite panels can simply be laminated layers, while sandwich panels are made from external materials with a core material in the middle.

Property Composite Panel Sandwich Panel
Structure Made from two or more different materials fused together Made of two outer layers with a core material in between
Core Material Can be solid or foam-based Typically uses foam, honeycomb, or other lightweight materials
Applications Used in applications requiring strength, durability, and thermal insulation Primarily used for applications requiring low weight and high strength-to-weight ratio
Examples FRP panels or CFRT panels used in construction Foam or honeycomb sandwich panels used in aerospace

The choice of sandwich panel depends on the application needs. Here are the recommended sandwich panel types for common scenarios:

Property Composite Panel Sandwich Panel
Structure Made from two or more different materials fused together Made of two outer layers with a core material in between
Core Material Can be solid or foam-based Typically uses foam, honeycomb, or other lightweight materials
Applications Used in applications requiring strength, durability, and thermal insulation Primarily used for applications requiring low weight and high strength-to-weight ratio
Examples FRP panels or CFRT panels used in construction Foam or honeycomb sandwich panels used in aerospace

Based on the materials we offer, the common types of sandwich composites include:

Sandwich Panel Type Core Material Face Layer Material Application
FRP Sandwich Panel PET Foam Core FRP (Fiber Reinforced Polymer) Building facades, cold chain boxes, vehicle parts
CFRT Sandwich Panel PET Foam Core CFRT (Continuous Fiber Reinforced Thermoplastic) Automotive interior panels, lightweight equipment structures
High-Density Sandwich Panel High-Density PET Foam Core FRP or CFRT Industrial equipment protection, heavy-duty structures

All products are lightweight, high-strength, and corrosion-resistant, and can be customized according to client needs to meet various industrial and construction applications.

Composite Box offers the most comprehensive range of products, covering a wide range of applications. Compared to competitors, not only do we provide more competitive pricing, but we also have a more professional approach.

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