Luton Box Van Body & panels Manufacturer

The Luton Truck is a new van. It offers more cargo space behind the roof than a regular enclosed van. The large space allows for increased transportation efficiency.

Composite Box delivers a lightweight option. It uses fiberglass foam panels for Luton trucks. Core uses PET, PVC, and other high-density rigid foams. It has the advantages of light weight, high strength, and durability. Because of the reduced weight, it can be driven faster on the road. It also has a longer service life. It meets the needs of urban transport, cargo transport, and moving. It reduces cost and improves efficiency.

Features:

The compressive strength of Luton truck panels exceeds 200 MPa.
Foam core with a low thermal conductivity of 0.03 W/(m·K).
High waterproof capability is suitable for tropical cities.
High production precision, easy installation, and simple installation

catalog

Product customization

We offer Luton van bodies & Luton van box panels.

Luton box van body:

We can follow the size of your truck, tell you how to measure the data, or you provide us the drawing, we will design the 3D and 2D drawing for you and produce it. And with CKD design scheme, it is easy to assemble, easy to assemble, only needing 2 people to spend 3 hours to install it.

Luton van panels:

We offer composite panels like top panels, floors, side panels, doors, and door frames. Just share the necessary parameters and dimensions. Our truck design experts will quickly respond and communicate effectively with you.

Features of the Luton Van

Composite Box’s Luton vans use FRP foam panels for the outside. The core is made of PET foam or PP honeycomb panels. They can greatly reduce the overall weight, which can improve driving speed, fuel savings, and other advantages. Below are the advantages of Luton vans:

Lightweight design

Composite Box uses new thermoset materials to design Luton vans. These materials can cut mass by over 50% compared to traditional options like sandwich panels, aluminum, and steel. Fuel efficiency can be greatly improved. Busy city roads and many traffic lights offer flexibility. This reduces start-up time, makes driving easier, and ensures goods arrive on time. Plus, they keep the driver comfortable.

High protection performance

The outer skin adopts fiberglass as the skin; the panel can resist impact strength as high as 500J/m, and the wear-resistant coefficient is over 0.8. Roadside railings and trees help keep things safe. They can withstand collisions and scrapes. In tough conditions, they offer lasting protection for both the vehicle and its cargo.

Durability and corrosion resistance

That’s nothing compared to Composite Box’s Luton boxcars.

We are confident in the fiberglass skin for several reasons:

It won’t oxidize.
It has a gelcoat finish that protects against corrosion and weather.
It provides insulation to keep the cargo safe and boost longevity.

What makes FRP sandwich panels better than traditional materials?

Luton trucks use fiberglass sandwich panels. These panels boost load capacity, cut maintenance costs, and are recyclable. A perfect alternative to traditional aluminum and wood panels.

Increased load capacity

Weights as low as 460 kg optimize heavy-duty transport.

Sustainable materials

PP honeycomb panels cut emissions. Recycling PET foam helps the environment.

Fuel Efficiency

A lighter body reduces fuel consumption and saves long-distance transportation costs.

Low-maintenance cost

Corrosion-resistant panels are easy to maintain, reducing repair expenses.

Why choose Luton Trucks from Composite Box?

Composite Box is the leading manufacturer of Luton trucks in China. We have 30 years of truck design experience. We build strong customer relationships in the US, Australia, Canada, and Europe. Our happiest moments come when customers trust us. We keep investing our profits in research and development. This helps us create better lightweight truck solutions. We also share our knowledge with trucking and logistics companies in the community.

We serve our global customers and have an international team with 15 languages.

Parameters

Parameter	Details
Body Length	4 m – 11.8 m (Customizable)
Body Height	1.8 m – 3 m
Panel Thickness	10 mm – 80 mm
Skin Material	FRP (Fiberglass), Aluminum Alloy
Core Material	PET Foam, PP Honeycomb, Plywood
Surface Finish	Glossy, Matte, Gel-Coated (Anti-UV)
Weight	460 kg – 813 kg (Body), 40%-60% Lighter than Aluminum
Payload Capacity	750 kg – 2000 kg
Water Absorption	<1.5% (Foam Core)
Compressive Strength	200 kPa (Core-Dependent)
Assembly Type	CKD (Completely Knocked Down), SKD (Semi-Knocked Down)