Carbon Fiber Sandwich Panels

Carbon fiber sandwich panels are high-performance sandwich panels composed of a core material and two layers of carbon fiber reinforcement. They feature lightweight, smooth, glossy surfaces, high strength, corrosion resistance, and wear resistance. Their performance surpasses that of other sandwich panels. They are suitable for use in industries such as yachting, aerospace, and construction. Carbon fiber sandwich panels are available in thicknesses ranging from 6 mm to 100 mm.

  • Lightweight
  • Easy to process
  • Smooth
  • High durability
  • Durable
  • Long service life

Product Description

Carbon fiber sandwich panels feature popular characteristics: they use a 3K 2×2 carbon fiber skin with a twill weave and offer various surface treatment options. This ensures a smooth surface with no rough edges. Core materials include foam core, plywood, and PP honeycomb. Foam cores are available in XPS, PET, PVC, and PU foam. We can customize the core material according to your requirements, selecting different densities and thermal conductivity properties for filling. We employ vacuum high-pressure lamination to prevent delamination over time, ensuring strong bonding performance.

Carbon fiber composite panels offer high customization: the structure can be a sandwich panel or a multi-layer structure. We can customize multi-layer structures, using different foam densities to manufacture composite panels of varying thicknesses, lengths, and widths. Carbon fiber panels are available in different weave patterns and densities, catering to all DIY applications.

Multiple processing methods: Carbon fiber composite panels can be processed using conventional tools, such as steel saws, curve saws, and wet/dry tools. Whether cutting, shaping, or finishing, perfect results can be achieved. It is not as difficult to handle as steel plates.  

Carbon Fiber Sandwich Panels

Parameter

Product NameCarbon Fiber Sandwich Panel
Outer LayerCarbon Fiber Panel
Core MaterialRigid Foam, Honeycomb Core, Plywood
Prepreg ResinEpoxy Resin, Phenolic Resin
Fiber Thickness0.5–4.0 mm
Fiber Orientation0°/90° (Bidirectional)
Surface FinishMatte, Glossy
Panel Thickness6 mm–100 mm
ProcessingCutting, Carving, Forming

advantages

Carbon fiber prepreg is a high-performance material with ultra-high tensile strength, lightweight properties, excellent thermal conductivity, and a high strength-to-weight ratio. It has a long service life, resists aging, and is suitable for use in harsh environments. Its performance surpasses that of fiberglass sandwich panels and color-coated steel sheets. Due to its strength and durability, it can completely replace materials such as steel and iron.  

  • Lightweight  
  • Durable  
  • High strength  
  • Aesthetically pleasing  

Applications

  • Yachts  
  • Aerospace  
  • Ships  
  • Industrial  
  • Marine paneling  
  • Racing cars  
  • Drones  
  • Automation

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FAQ

A carbon fiber sandwich panel consists of two layers of carbon fiber-reinforced material and a foam core. Carbon fiber provides extremely high strength and rigidity, is corrosion-resistant, and lightweight; the core material adds thickness, reduces density, while maintaining structural stability. This structure offers an excellent strength-to-weight ratio and fatigue resistance, low thermal conductivity, and good insulation properties, making it widely used in aerospace, automotive, marine, construction, and cold chain transportation (insulation panels) applications. It is particularly suitable for use in harsh environments.

Carbon fiber panels are well worth using and purchasing. They offer superior lightweight, strength, and durability. They are suitable for industries such as aerospace, shipbuilding, and automotive, which require high strength and performance. They differ significantly from conventional continuous fibers and glass fibers. While carbon fiber panels are more expensive in terms of cost, no other material surpasses them in performance. They can undergo various complex processing and design processes and offer high customization, making them suitable for any field pursuing performance and lightweight design.

Custom Processing

Embedded Reinforcement Structures

Embedded Reinforcement Structures

To enhance strength and functionality, reinforcement materials can be embedded within composite panels. Options include plywood, aluminum alloy profiles, GRP tubes, steel structural components, and more.

Multi Material Composite Processing

Multi-Material Composite Processing

We specialize in composite processing of materials such as FRP, CFRT, and foam cores, delivering superior performance while meeting diverse application requirements.

High Precision CNC Machining

High-Precision CNC Machining

Advanced CNC machining centers enable high-speed precision cutting, complex contour milling, drilling, and more.

Edge Processing 1

Edge Processing

Edge finishing and connector integration are performed according to specific requirements. Services include edge wrapping, chamfering and grinding, waterproofing, and embedded nuts.

why choose us?

Customer Satisfaction

Insisting on high quality products and servers, centered around customer experience.

Quality Assurance

We strictly control every production process to bring reliable quality assurance to our customers.

Advanced Production Line

The world’s top production line ensures product precision and efficiency.

Customization

We provide 100% customization, making orders less difficult.